MARINE INDUSTRIAL SECTOR
GRP Molded Grating

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Advantages

  • Corrosion Resistance: The use of more than ten premium grade resin systems with a thoroughly wetted fiberglass process and a one piece molded construction ensures solid structural integrity in tough environments.
  • Slip Resistance: A meniscus or permanent grit surface provides a safe, slip-resistant walking surface.
  • Low Maintenance: Corrosion resistant and requires no scraping, sandblasting or painting
  • Fire Retardant: Flame spread rating of 25 or less, as tested in accordance with ASTM E-84: meets the self-extinguishing requirements of ASTM D-635
  • High Strength-to-Weight Ratio: less than one-half the weight of steel grating allowing easy removal for access below floor level and installation with no heavy equipment and less manpower
  • Electrically and Thermally Nonconductive: All FRP construction provides additional worker safety
  • Impact Resistance: Can withstand major impacts with little structural damage and no failure
  • Easily Fabricated: not need heavy lifting equipment or expensive tools: can be easily carried by two workers: can be cut using standard circular or saber saws fitted with abrasive blades: has excellent utilization.
  • Electronically Transparent: not affect electromagnetic or radio wave frequencies

The strength and corrosion resistance of FRP grating are related to the glass content, resin content, resin type and method of construction. EFG molded products provide an outstanding balance of corrosion resistance, slip resistance and strength.

These are three frequently used methods of support for molded fiberglass grating.
  • Two continuous edge supports with bearing bars perpendicular to the supports
  • Continuous support around all sides
  • Four corner support, or point support

 

GRP Pultruded Grating

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In EFG, this advanced grating is manufactured with a recessed tie bar configuration and is lightweight and easy to fabricate. It is used in a wide range of industrial applications that require strength and corrosion resistance. It provides durability, extremely high unidirectional strength and stiffness.

Specifications

  • Corrosion resistance: use of premium grade, iso-phallic polyester or vinyl ester resin systems and a synthetic surfacing veil maintains structural integrity.
  • Slip resistance: durable grit surface, permanently bonded and baked to the grating surface, provides a safe, slip-resistant walkway.
  • Lightweight Yet Durable: less than one half the weight of steel grating allowing easy removal foe access below floor level and installation with no heavy equipment and less manpower required.
  • Fire retardant: Flame spread rating of 25 or less, when tested
  • maintenance: resistant and requires no scraping, sandblasting or painting
  • U.V Protection: U.V inhibitors included in the resin formulation, along with a surfacing veil and grit top surface for optimum protection from the effects of weathering.
  • Easily Fabricated: no need for lifting equipment or expensive tools: can be easily carried by two workers and cut using standard circular.
  • Electrically and Thermally Non- Conductive: additional worker safety.
  • Electronically Transparent: does not affect electromagnetic or radio wave frequencies

 

GRP Lining

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Eissa Fiber glass lining is being recommended by Consultants for Godowns, Tanks, Mild Steel Containers, and Pipe Lines etc for the following reasons Weather Proofing Protection from humidity, moisture, fungi, insects & bacterial growth and biological degradation in the container. It does not rust, rot, corrode or swell. Extra Thermal and Electrical insulation and fire resistance can be incorporated, if required. Resins are also available to suit lining for storage of Food, Oils, Petroleum and Strong Chemicals. Fullest utilization of space and no chance of spillage, leakage or any sort of wastage of stored material. Longer life of lining and stored items is guaranteed by virtue of resin quality. Ease of Maintenance, Cleaning and Repair Normally the lining consists of two layers of chopped mat hardened with Polyester Resin followed by a thick layer of Gel coat giving a thickness of approx. 2.5mm. Thickness can be varied as per specifications subject to the quality and life of protection required. The materials used namely resin and fiberglass mat are the most advanced in today’s technology and imported from only reputed manufactures all over the world.

Manufacturing GRP Lining Specifications

  • Rough the surface to remove all smut materials and prepare for the adhesion of lamination
  • All the corners to be covered by using GRP putty before applying the GRP Lining.
  • Apply primer resin Iso-phallic on the surface.
  • Resin content 60-70% by weight to assist reinforcement
  • E-glass surface mat (450gm/m2) or synthetic fabric reinforced layers are used consisting of approximately 90% resin by weight. Thickness of the reinforced layers is generally 0.5mm.This provides a protective barrier against corrosion.
  • Eissa Fiber Glass is one of approved GRP lining manufacturer in this field
  • All glass fiber used as fiberglass reinforcements shall be type “E “glass
  • Guaranty provided for any manufacturing defects

GRP Pipe Systems

Outstanding Characteristics

  • Corrosion Resistant
  • High Strength-to-Weight Ratio
  • Light Weight
  • Smooth Surface
  • Longer Lengths
  • Excellent Joints
  • Low friction
  • Long Service Life
  • Good chemical resistance
  • Good Insulating Quality
  • High Mechanical Strength
  • Non-toxic
  • Low thermal & electrical conductivity
  • High resistance to surge pressure

 

Outstanding Characteristics

  • Corrosion Resistant
  • High Strength-to-Weight Ratio
  • Light Weight
  • Smooth Surface
  • Longer Lengths
  • Excellent Joints
  • Low friction
  • Long Service Life
  • Good chemical resistance
  • Good Insulating Quality
  • High Mechanical Strength
  • Non-toxic
  • Low thermal & electrical conductivity
  • High resistance to surge pressure

 

GRP Pipe Lamination

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In EFG, different types of resins are used for the manufacturing of RTRP (Reinforced Thermosetting Resin Pipes), which are selected according to the required properties like chemical resistance, temperature resistance and mechanical properties. The properties of FRP (Fiberglass Reinforced Plastic Pipes) can be varied by changing the ratio of the raw materials. Glass fibers provide strength and stiffness to a composite material. According to the type of resin used, FRP pipes can be classified as; GRP - Glass Reinforced Polyester (Iso-phallic resin) GRV - Glass Reinforced Vinyl ester (Vinyl ester resin) GRE - Glass Reinforced Epoxy (Epoxy resin)

Lamination Joint

This is a restrained joint system used for joining plain end pipes which consists of overlapping layers of fiberglass reinforcement thoroughly impregnated with the resin to achieve the specified width and thickness. It provides continuity in both hoop and axial directions. It is generally preferred for field adjustments and repair work where no other joint systems can be used. This joint is also called butt and strap joint and it results in high strength and requires skilled labor. Once the core pipe is laminated and tested successfully, jacket pipe cut to exact length to fit in the joint area is installed. This jacket pipe piece is laminated with the main jacket pipe by the same procedure. A nozzle is made on the jacket pipe to carry out the air test and subsequent injection of poly urethane foam. This type of joint is applicable for all the available pipe sizes.

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